Cost-Saving Durable Rubber Powder Producing Line for Waste/Scrap/Used Tire Recycling
|FOB Price:||US $100,000-500,000 / Piece|
|Min. Order:||1 Piece|
|Min. Order||FOB Price|
|1 Piece||US $100,000-500,000/ Piece|
|Production Capacity:||100sets Per Year|
|Payment Terms:||L/C, T/T|
- Model NO.: TSP3000
- Service Life: ≥15 Years
- Voltage: as Per Request
- Other Features: with Flexibility Benefit in Rubber Product
- Input Size: 1800mm or Less
- Capacity: 3tons/H
- Control System: Siemens PLC and Schneider Componen
- Line: for Waste/Used/Scrap Tire Recycling
- Trademark: Shredwell
- Specification: Standard size or customized
- HS Code: 8477800000
- Warranty: 1 Year
- Certification: CE, ISO
- Structure: Horizontal
- Tire Recycling Line Input: Whole Waste/Used/Scrap Tire
- Output: 30-120mesh Rubber Powder
- Total Kw(Based on 50-60Hz): 1033-1127kw
- Motor: Siemens
- Other Materials: Wood/Plastic/Metal/Paper/E-Waste/Solid Waste
- Transport Package: Tire Recycling Plant with Wood & Metal Pallet
- Origin: Wuxi, China
Function: To furthur grind the 1-5mm wire-free, fiber-free crumbs to 30-120 mesh fine rubber powder.
Objects: 1-5mm crumbs output from Tire Shredder, Tire Rasper and Tire Granulator
Other Materials: Wood/Plastic/Metal/Paper/E-waste/Solid Waste
Tire Powder's Usage: Roofing materials, modified asphalt addictive, reclaiming rubber, waterproof coil, etc
For the demo video of the plant, please watch it at the webpage ( https://vimeo.com/178013735 ).
With our non-chemical processing system working at normal temperatures, it causes no secondary pollution.
During the final stage shredding of our Pulverizer, 1-5mm crumbs is shredded and classified to 30-120mesh fine rubber powder.
There are three big market segments for shredded rubber reduced to 1-150mm, that is TDF, rubber ground and civil engineering. TDF consumes about two quarters of the share. Rubber ground and civil engineering takes about one quarter each.
Rubber powder are widely used in reclaimed rubber. It can be made for water-proof products. It acts as a main ingredient in modified asphalt. The recovered steel can be recycled. The reclaimed textile has a very high burning value.
End Product and Some of Its Uses
|Sizes||50-150mm Chip Rubber||10-20mm Ground Rubber||1-5mm Crumb Rubber||30-120mesh Powder Rubber|
|Applications||Tire Derived Fuel||Loose-fill playground||Paving||Tire Derived Products|
|Tire Derived Aggregates||Landscape mulch||Turf infill||Asphalt addictive|
|Tire Derived Products||Equestrian material||Tire Derived Products|
|Alternative Daily Cover||Tire Derived Fuel|
|Tire Derived Products|
Implications for the Terminology in Table 1
|Tire Derived Fuel||To increase burning value at cement kilns|
|Tire Derived Aggregates||As lightweight landfill to replace conventional congregates like rock|
To mitigate vibration in light rail systems
Other civil engineering projects
|Alternative Daily Cover||Used at landfills instead of soil to control vectors, fires, odors, blowing litter, and scavenging.|
Rubber Powder Line includes:
Rubber Crumb Plant
Assisting machines: Feeding System, Centrigual Screen, Vaccum Blower+Air Seal, Rubber Powder Collection System, Control Cabinet, Deduster, Cooling System
Used/Scrap/Waste Rubber Powder Producing Line Specification
|Rubber Powder System||TSP3000||TSP2000||TSP1500||TSP1000||TSP500|
|Input Product||Heavy Duty Truck Tyres To Bicycle Tyres|
|Output Size||Shred to 30-120mesh rubber powder|
|Total Kw(based on 50-60 Hz)||1033-1127Kw||680-760Kw||516-556Kw||347-372Kw||170-190Kw|
1. Pre-sale support
*Shredwell is composed of experienced specialists, our sales are engineers too, we will offer a suitable solution
according client's requirements in time and 24 hours service is probided.
2. After-sale service
*Production process follow up, on-processing products' pictures and technical report are supplied regularly to make sure the contracted production schedule.
*Shredwell skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Shredwell technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment, which make time for our customer to prepare the site and commence production in time.
3. Technical support
*Shredwell provides enough hardware resource especially for large-scale production lines, clients can carry out installation, commissioning and acceptance before delivery.
Packing and delivery
1. A layer of plastic wraps to protect rubber granulator machine from dust, moisture and corrosion.
2. Wooden case is used as the outside package. Or according to the customer requirements.
3. Excellant logistic team to guarantee the shredder machines to be safely shipped to customer warehouse, no extra fee on export or import on custom.
Wuxi Shredwell Recycling Technology Co.,Ltd is an integrated enterprise that is committed to developing, designing, manufacturing, selling and installing shredding recycling machinery. Our equipment is based on self-owned intellectual property and has advanced European and American technology.
Shredwell has now been in the shredding and recycling industry for more than 10years. Our engineering team has around 15 years experience in designing and manufacturing tire shredding machine systems. Our workforce has more than 5 years experience in manufacturing shredding machinery. Our company has advanced technologies, anexperirenced workforce and excellent innovative management systems designed to manufacture safe, energy-saving, stable and reliable shredding machine systems.
Shredwell is located in Wuxi, China, covering an area of more than thirty thousand square meters, and has a modernized technology center and all kinds of processing and testing equipment with more than 100 experienced staff including over 30 professional engineers. Our main focus is to provide our customers cost-effective tire recycling systems ranging from TDS system(50-100mm output chips), TSM system(20mm output wire free chips), TSC system (1-5mm rubber crumb), TSP system(30-120mesh rubber powder).
Our experienced after-sales service team can ensure the most timely installation, testing and training in the customer's workshop. Our mission is to provide our customers the best recycling solutions with high quality service and technology.
With the help of other assisting machines, we have four main types of machine for four recycling lines to produce particles of different sizes.
Main machine: Tire Shredder
Assisting Machines: Feeding Conveyor, Conveyor, Disk Classifier and Recirculating conveyor, Control Cabinet
Line: Tyre Shredder Line ( Shredwell TDS Line )
Output: 50-150 mm rubber chips
Input: 50-150 mm rubber chips
Main machine: Tire Rasper
Assisting Machines: Vibratory Conveyor, Magnet Seperator, Auger, Control Cabinet, Deduster, Cooling System
Line: Wire Free Mulch Line ( Shredwell TSM Line )
Output: 10-20 mm wire-free rubber mulch
Input: 10-20 mm wire-free rubber mulch
Main machine: Tire Granulator
Assisting Machines: Vibratory Conveyor, Fiber Removal System, Drum magnet, Vibrating Screen and Collection System, Control Cabinet, Deduster, Cooling System
Line: Rubber Crumb Plant ( Shredwell TSC Line )
Output: 1-5 mm wire-free, fiber-free rubber crumbs
Input: 1-5 mm wire-free, fiber-free crumbs
Main machine: Tire Powderizer
Assisting Machines: Miller, Feeding System, Centrigual Screen, Vaccum Blower+Air Seal, Rubber Powder Collection System, Control Cabinet, Deduster, Cooling System
Line: Rubber Powder Plant ( Shredwell TSP Line )
Output: 30-120 mesh rubber powder
Proposal & Quotation
For making a complete proposal and quotation for you, we need to know more about your specific needs.
A. The proposal would include:
1. The engineering drawing for your tire recycling plant which tells you the correct plant layout.
2. A complete equipment list with detailed machine introduction and technical parameter will be sent to you.
3.The project report which finished by our engineers to tell you the number of workers needed and consumption of electricity and other details including the analysis of profit maximization for your plant.
B. We need to know:
1. What's the input sizes of your tires?
2000mm-4200mm in diameter tires ( like OTR, etc.)
800mm-1200mm in diameter tires ( like truck tire, etc.)
400mm-800mm in diameter tires (like car tire, bus tire, etc.)
2. What's your goal output sizes?
50-150mm rubber chips (for like using as fuel, road application, etc)
10-20mm wire free rubber mulch (for like plantground, plant mulch,etc)
1-5mm wire-free and nylon-free rubber crumb (for like making pavement bricks, running track, rubber tile, etc)
30-120mesh wire-free and nylon-free rubber powder (for like roofing materials, modified asphalt addictive, reclaiming rubber, waterproof coil, etc )
3. How many tons per hour do you need this system to process?
The capacity as per your request.
FAQ about Shredwell
1) Are you a factory or trade company?
We are professional recycling shredder factory with the modernized management and quality control system, experienced production team, advanced manufacturing and processing facility.Export proportion around 50%. .
2) How can I trust your company?
a. Modernized management and quality control system, experienced production team, advanced manufacturing and processing facility.
b. Famous brand component as our standard configuration, like Siemens Motor, Tongli or SEW reducer, Siemens PLC and Schneider component. All parts processing by CNC machining to warranty the precision.
c. Assessed by third party-national test centre. national patents for all equipment, also CE, ISO.
d. Welcome to inspect anytime. We are near to Shanghai airport.
e. About the machine, we do much better on:Wear plates, seals, structure design, pressure head.
3) How about the test running & installation?
Before the order, welcome you to come to testing all machines in our factory, we have ready machines all the time.
Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will send our enginner team(At least one mechanical engineer and one electrical engineer) to your country to help you to install the machine, and commission as well as training your workers.
4) Your warranty?
Under the proper usage, 1-3 year for whole machine.
5) Is your price competitive?
Only good quality machine we supply. Surely we will give you best factory price based on superior product and service.
Some shredders are less expensive than ours, but to get a true expense picture you need to consider total cost, which includes the plants' longevity as well as your lost production if they malfunction.
For more relevant information and videos, please check our web page at www.shredwell-recycling.com,
You're sincerely welcomed to visit our factory and contact us for sending you project proposals.
We're in Wuxi whose train station is one hour away from Shanghai by train.
Wuxi Shredwell Recycling Technology Co.,Ltd
Add: No.88 Of North Yunhe Road, Luoshe Industrial Zone Wuxi, China
Tel: +86-510-83321816 Fax: +86-510-83320616
MP: +86 15161570966