Scrap Tyre Shred Line to Produce 20MM Rubber Mulch
Additional Function than TDS Plant(making Rubber Chips): To further reduce the size of scrap tyres to 10-20mm wire-free chips.
1.More Details
Rubber mulch production is the second step in Shredwell Tire recycling plant process. At this stage, rubber chip from Tire derived fuel plant are processed into wire free rubber mulch, the rubber mulch size can be as fine as 20-30mm.
Rubber mulch from Tire recycling plant has numerous uses - like rubber mulch are widely used in playground and garden landscaping or TDF chips widely used in cement factory,pulp and paper facilities or to be raw material for pyrolysis process. An added value of tire recycling system for rubber mulch is the ability to remove the steel. It can be further processed by our steel cleaing plant or compressed by our steel baler to sell to smelters directly.
Tire recycling plant for rubber mulch output contains steels and wire-free rubber mulch,.Processors are able to sell to buyers or continue processing for additional material outputs.
2.Technical Specification
| Rubber Mulch System |
TSM6000 |
TSM3000 |
TSM1500 |
TSM1200 |
TSM700 |
| Input Product |
Heavy Duty Truck Tyres To Bicycle Tyres |
| Input Size |
Diameter≤1800mm |
Diameter≤1600mm |
Diameter≤1300mm |
Diameter≤1200mm |
Diameter≤800mm |
| Output Size |
Shred to a 10-30mm rubber mulch |
| Capacity |
3-6T/h |
1.5-3T/h |
1-1.5T/h |
0.7-1T/h |
≤0.7T/h |
| Total Kw(base on 50-60 Hz) |
445-506Kw |
388-445Kw |
105-150Kw |
105-120Kw |
75-85Kw |
3.Process Flow:
SHREDWELL uses its experience and success to continually improve the design and manufacturing of tire recycling plant to make them more effective and efficient throughout the reduction process. The reduction from whole tires to rubber powder is accomplished through our:
Tire Shredder:
Shredwell Tire shredder from tire recycling plant are typical primary shredding equipment, the low speed, high torque operation sharply reduce the noise, as well as the power consumption, enable them run in high throughput rates. The shredder in tire recycling line blades are made of best forged steel which is heat-treated by Bodycote according to EN standard, machined in CNC center to ensure optimal shredding performance. All the shredder blades thickness ranges from 20mm-200mm depending on type of material, output, final product.The Shredder can process OTR tires, big truck tires,passenger car tyres at a rate of up to 40t in one hour. The output is 50-100MM.
Rasper
Shredwell's Rasper machine is the ultimate machine in tire recycling plant for medium grinding and steel separation. It is main function is to process pre-shredded tire chips and produce 12-25mm (0.5''-1'') wire free rubber chips. One of the greatest features the rasper has is the unique blades, by using the top grade tooling steel, keeping the hardness in a reasonable range (heated-treated strictly to the standard requirements), highly enhanced it's performance, and make their service life much longer, and the clients are able to decrease the maintenance cost by changing the assembling direction of the blades if one side of the blades are worn.
4.FAQ about Shredwell
1) Are you a factory or trade company?
We are professional recycling shredder factory with the modernized management and quality control system, experienced production team, advanced manufacturing and processing facility.Export proportion around 50%.
2) How can I trust your company?
a. Modernized management and quality control system, experienced production team, advanced manufacturing and processing facility.
b. Famous brand component as our standard configuration, like Siemens Motor, Tongli or SEW reducer, Siemens PLC. All parts processing by CNC machining to warranty the precision.
c. Assessed by third party-national test centre. national patents for all equipment, also CE, ISO.
d. Welcome to inspect anytime. We are near to Shanghai airport.
e. About the machine, we do much better on:Wear plates, seals, structure design, pressure head.
3) How about the test running & installation?
Before the order, welcome you to come to testing all machines in our factory, we have ready machines all the time.
Before shipping out used tire shredding line, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will send our enginner team(At least one mechanical engineer and one electrical engineer) to your country to help you to install the machine, and commission as well as training your workers.
4) Your warranty?
Under the proper usage, 1-3 year for whole machine.
5) Is your price competitive?
Only good quality machine we supply. Surely we will give you best factory price based on superior product and service.
Some shredders are less expensive than ours, but to get a true expense picture you need to consider total cost, which includes the plants' longevity as well as your lost production if they malfunction.
5.Packing and delivery
1. A layer of plastic wraps to protect single, double-shaft shredders and assisting machinery from dust, moisture and corrosion.
2. Wooden case is used as the outside package. Or according to the customer requirements.
3. Excellant logistic team to guarantee the shredder machines to be safely shipped to customer warehouse, no extra fee on export or import on custom.
6.Company Introdution
Wuxi Shredwell Recycling Technology Co.,Ltd is an integrated enterprise that is committed to developing, designing, manufacturing, selling and installing shredding recycling machinery. Our equipment is based on self-owned intellectual property and has advanced European and American technology.
Shredwell has now been in the shredding and recycling industry for more than 10years. Our engineering team has around 15 years experience in designing and manufacturing tire recycling machine line.
Shredwell is located in Wuxi, China, covering an area of more than thirty thousand square meters, and has a modernized technology center and all kinds of processing and testing equipment with more than 100 experienced staff including over 30 professional engineers. Our main focus is to provide our customers cost-effective tire recycling systems ranging from TDS system(50-100mm output chips), TSM system(20mm output wire free chips), TSC system (1-5mm rubber crumb), TSP system(30-120mesh rubber powder).
You're sincerely welcome to visit our factory and contact us for sending you project proposals.
We're in Wuxi whose train station is one hour away from Shanghai.
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